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Cover Story
自動化生產降成本減延誤 建材商轉型 預製組件拓商機
24 Oct 2017
滬港聯合首席營運官莫非凡坦言,工程在本港的教育制度下被輕視,導致人才難求。
本港在過去十年大興土木,為建造業界帶來龐大商機。
位於青衣西南的自動化廠房,具備切割及折彎鋼筋的機器。
科技取代人手是未來大勢,老牌鋼鐵代理及加工企業滬港聯合,在去年初投產的香港首家自動化鋼筋加工和裝配廠,正是以科技拓展新商機的最佳例子。滬港聯合首席營運官莫非凡指出,預製鋼筋組件在歐洲及新加坡等地獲廣泛應用,成功降低建造成本及工程延誤的機會,惟本港的應用僅屬於初步階段,有信心新業務將為集團帶來可觀的增長。
滬港聯合去年有七成的收入來自鋼材加工、分銷及回收業務,佔本港建築鋼材市場約三成的份額。莫非凡表示,集團期望由過去純粹的鋼筋供應商,轉型為向建築公司提供預製鋼筋組件、物流及倉存的一站式解決方案。
集團在2014年向政府承租一幅位於青衣西南,面積達三萬平方米的土地建立自動化廠房,並於去年年初投產。廠房具備可以將鋼筋切割至適合長度的自動剪接作業綫,以及多部自動折彎機,可完成紮鐵工人的「屈鐵」工序。莫非凡認為,本港建築工程多,惟工人不足,容易令工程延誤,加上工人平均年齡偏高,導致工業意外頻生,他相信自動化生產是解決以上問題的最佳辦法。
中央切割鋼筋減廢料
根據現時法例規定,建築用的鋼筋需要完成一系列的測試才可使用,相關檢查一般需時十三至十六日,莫非凡表示,預製鋼筋將會在其廠房完成測試,才會送抵地盤,並可即時使用,換言之,使用預製鋼筋的地盤可以騰出更多工地空間,方便工作。此外,他續說,由於集團中央處理多個地盤的鋼筋切割,令生產廢料減低至百分之三至五,相對於工地進行切割工序的百分之七至九,更能減少鋼筋浪費。
莫非凡表示,新加坡、馬來西亞及歐洲多國早在多年前,已有預製鋼筋的服務,並證實做法可減低建造成本及工程延誤的機會,「業務要在香港拓展,唯一問題是時間,市場需要時間接受新事物。」現時本港的政府工程,包括蓮塘 / 香園圍口岸項目及屯門至赤鱲角連接路,均有使用其預製鋼筋,莫非凡期望可以在未來的三至五年內,吸引集團現時的鋼筋買家改用預製鋼筋,令預製鋼筋在港的普及程度增至約三成。
集團現時的自動化鋼筋加工和裝配廠,每年可為六萬至八萬噸的鋼筋完成加工,莫非凡坦言,現時工廠只完成第一期的工程,並表示廠房將會有為期五年的擴充計畫,屆時廠房的加工能力將會提升至每年三十萬噸,莫非凡說:「廠房的擴展速度要視乎行內接受預製鋼筋的情況,所以我們不會一下子大幅擴大生產規模。」
擴充廠房加工力飆升
本港在過去十年大興土木,為建造業界帶來龐大商機,惟大型工程減少的話,滬港聯合的鋼材業務將首當其衝。不過,莫非凡卻指出,按現時已披露的工程項目估算,未來三年本港的工程量仍相當足夠,加上香港一國兩制的特殊地位,造就中港之間需要利用過境口岸等的道路運輸系統連接,創造不少大型道路的工程項目,「香港在中國一帶一路的國策下,是航空及海運的中心,我相信未來仍會有大型道路工程出現,本港建造業仍有很多空間。」
他續說,目前將會集中精力,擴大預製鋼筋在港的市場份額,如五年後預製鋼筋獲本港廣泛應用,會考慮將銷售網絡擴展至內地及東南亞國家。
內地鋼價上漲 全球採購減依賴
內地減產令鋼材價格上漲,直接影響滬港聯合的業績,莫非凡表示,集團嘗試從印度及土耳其等地採購鋼材,減少對內地的依賴。
莫非凡指出,內地一直是全球最大鋼材出口國家,惟近年內地減少相關出口,令國際鋼材價格節節上升,然而,其鋼筋銷售的項目定價長達一年,因此,鋼材價格在交付其間不斷上升,將會導致利潤減少。
與大學合辦實習 吸年輕人入行
他續說,由於香港鄰近內地,集團過去一直集中採購內地鋼材,惟近年公司的策略已改為全球採購,包括進口來自印度及土耳其的鋼材,「我們現在有一個團隊,每日留意不同地區的價格,只要是具有一定質量,價格亦合理的話,我們就會買。」
除了要尋找價廉物美的鋼材之外,莫非凡亦為吸納年輕人才而苦惱,並坦言工程在本港的教育制度下被輕視,導致人才難求,更笑言有年輕人聽到其公司從事鋼材相關的業務時,誤以為公司的工作以體力勞動為主。集團近年於是與大學合作,在暑假期間舉辦實習計畫,「我希望帶他們來到工場後,就會看到這?是運用工程知識工作,而不是體力勞動,令他們改觀。」
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